TQM Consultancy

TQM Consultancy

[ Resources and Uniqueness ] [ Services ] [ Consultancy ] [ Achievements ] [Benefits ] [ Fee ] [ Time Frame ]

RESOURCES AND UNIQUENESS

Network of 29 offices all over the country with Head Office at Mumbai.

Personnel with basic qualification in Textiles & Chemical technology.

About 90 officials trained in both lead Asscessor Course by BSIQA, UK and Certified Quality Engineer Course by RWTUV, Germany and trained in standards such as ISO 9000, ISO 14000, SA 8000, OHSAS 18000, SEDAX, BSCI, CTPAT etc.

24 of them additionally trained in ISO 14000 EMS.

96 of them additionally trained in "Train the Trainer" Programme.

19 Officials trained in SA 8000

19 Officials trained in OHSAS 18001

24 Officials trained in CSM 2000

SERVICES PROVIDED

Consultancy in implementation of ISO 9000 Quality Management Systems (QMS) and ISO 14000 Environment Management Systems (EMS); SA 8000 Social Accountability Standard; Occupational Health and Safety Assessment Series (OHSAS 18001) and Other Management Systems consists of:

Awareness Programme

In-house training Programme on Statistical Process Control.

In-house training Programme on Internal Quality Audit

Third party Audit

Assistance at the time of Surveillance Audit.

PACKAGE FOR CONSULTANCY

On receipt of enquiry, preliminary visit to the client unit made and a customer enlistment form is sent.

Depending upon the size of the unit, location and the workforce , fee is worked out and a quotation is issued.

Consultancy Team (CT) comprising two/three-trained officials with the team leader is constituted.

Regular visit on mutually agreed dates by CT till the certification.

Facilitating in certification by any reputed agency of unit’s choice.

Training to the client unit through Awareness Programme for sensitising the employees at all levels.

Imparting in house training on Statistical Techniques and Internal Quality Audit for duration of 3/4 days each.

1865 in-house training programmes were conducted in client units and the number of industry personnel trained is 17588. 15.06.2011

Guiding in structuring and documenting the Systems documents viz. Quality System Manuals (QSM)., Standards Operating Procedures(SOP),and Work Instructions (WI)

Documentation is examined and advice rendered for conformity with the standards.

The non-conformities identified and advice given for rectification.

Conducting pre-assessment (consultancy audit) by trained, qualified and experienced auditors.

ACHIEVEMENTS

Textiles Committee has become the single largest service providers in the country for the quality improvement in Indian textiles & clothing industry. More than 474 textiles company has availed of the services of Textiles Committee in implementation of ISO 9000, ISO 14000, SA 8000, and OHSAS 18000 standards. The details of number of companies opted for different standards are given as follows :

ISO 9000 QMS

:- 393

ISO 14000 EMS

:- 28

SA 8000

:- 40

OHSAS 18000

:- 13

In case of details, please contact:

Mr. S. Ulaganathan,
Director( EP&QA)
E-mail Add:- tcchennai@dataone.in
Ph. No- 91-44-24610887/ 24615901 Tele Fax: 91-44-24640740

***

325 Units secured coveted ISO-9000 certificate, 20 units in ISO 14000, 27 units in SA 8000 and 10 units in OHSASc18000 under the Textiles Committee, since 1995.

15.06.2011

S. No.	Sector	ISO 9000			ISO 14000			SA 8000					OHSAS 18001
S. No.	Sector	O	C	U	O	C	U		O	C	U	O		C	U
1	Spinning	71	60	11	03	02	01		01	-	01	02		01	01
2	Spinning ( Synthetic )	-	-	-	-	-	-		-	-	-	-		-	-
3	Weaving	21	15	06	-	-	-		-	-	-	-		-	-
4	Weaving & Knitting	01	01	-	-	-	-		-	-	-	-		-	-
5	Apparel	65	58	07	01	01	-		08	04	04	01		01	-
6	Handloom & made-ups	34	34	-	01	01	-		02	02	-	01		01	-
7	Yarn Dyeing	01	-	01	-	-	-		-	-	-	-		-	-
8	Processing	06	04	02	03	01	02		-	-	-	-		-	-
9	Handloom & Processing	01	-	01	-	-	-		-	-	-	-		-	-
10	Composite	11	09	02	03	02	01		-	-	-	-		-	-
11	Composite & Knitting	04	03	01	01	01	-		01	01	-	-		-	-
12	Apparel & Knitting	11	11	-	-	-	-		02	01	01	-		-	-
13	Surgical Textiles	02	02	-	-	-	-		-	-	-	-		-	-
14	Textile machinery & Accessories	01	01	-	-	-	-		-	-	-	-		-	-
15	Worsted Spinning	03	03	-	-	-	-		-	-	-	-		-	-
16	Leather Apparel & goods	01	01	-	-	-	-		-	-	-	-		-	-
17	Handicrafts & Made ups	01	01	-	01	-	01		-	-	-				-
18	Service Sector	13	10	03	-	-	-		01	01	-	-		-	-
19	Ginning & Pressing	05	04	01	-	-	-		-	-	-	-		-	-
20	Home Textiles	79	65	14	08	07	01		14	13	01	07		06	01
21	Knitting	04	03	01	-	-	-		-	-	-	-		-	-
22	Weaving,Processing, Madeups & Apparels	04	03	01	-	-	-		-	-	-	-		-	-
23	Apparel & Madeups	08	07	01	-	-	-		-	-	-	-		-	-
24	Home Textiles & Apparels	01	01	-	-	-	-		-	-	-	-		-	-
25	Composite (Weaving & Processing)	03	03	-	-	-	-		-	-	-	-		-	-
26	Madeups	0	0	02	04	03	01		04	02	02	01		01	-
27	Composite ( Knitting & Processing)	03	03	-	01	-	01		-	-	-	-		-	-
28	Composite ( Apparel, Wvg. & Procg.)	01	01	-	-	-	-		-	-	-	-		-	-
29	Woven & Knitted Apparel	01	01	-	-	-	-		-	-	-	-		-	-
30	Composite ( Weaving & Dyeing)	-	-	-	01	01	-		-	-	-	-		-	-
31	Trading	04	01	03	-	-	-		01	-	01	-		-	-
32	Apparel & Madeups Accessories	02	02	-	-	-	-		-	-	-	-		-	-
33	Fabrics & Madeups	02	02	-	-	-	-		-	-	-	-		-	-
34	Home Textiles & Fabrics	02	01	01	-	-	-		-	-	-	-		-	-
35	Madeups, Fabrics & Garments	01	01		-	-	-		-	-	-	-		-	-
36	Knitted Apparel	03	01	02	-	-	-		-	-	-	-		-	-
37	Non-woven fabric	02	-	02	-	-	-		-	-	-	-		-	-
38	Weaving & Apparel	01	01	-	-	-	-		-	-	-	-		-	-
39	Yarn & Fabrics	-	-	-	01	01	-		-	-	-	01		-	01
40.	Readymade Garments	10	04	06	-	-	-		03	03	-	-		-	-
41.	Weaving and Made Ups	-	-	-	-	-	-		01	01	-	-		-	-
42.	Manufacturer Exporter	01	-	01	-	-	-		02	-	02	-		-	-
Combined Total : 474, Total individual :		393	325	68	28	20	08		40	28	12	13		10	03

Abbreviation : O - Opted, C - Certified, U - Under Implementation,

BENEFITS AFTER ISO-9000 CERTIFICATION

Some of the benefits felt by the customers, who availed the consultancy of Textiles Committee are

Percentage of rejection of end products came down by 20 to 25%.

Rework level in garment sector is reduced by 50%.

Adherence to delivery schedules is improved.

Improvement in work culture, operational efficiency, house keeping and management functions.

Improvement in inventory control & cost saving

CONSULTANCY FEE

Starts from Rs. 50,000 depending upon factors like number of sub-units and their locations, number of activities, number of employees, complexities involved in the technology for manufacturing etc. It is on actual cost basis.

TIME FRAME

On an average about 10 to 15 months.